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Carry deck cranes may be simple machines, but they can tackle some of the toughest jobs. Their impressive power and basic functions make them some of the most useful machines for construction.
Whether you've used carry deck cranes in the past or this is your first crane rental, you'll want to get to know these machines. This guide covers everything you need to know about carry deck cranes. From origins and patents to manufacturers and models, you'll find helpful details you should know prior to renting. You'll learn about safety tips and training, as well as answers to common questions about carry deck cranes.
Although carry deck cranes are common on job sites across the nation, not all machines are created equal. Find the best model for your job, discover how to keep your crew safe, and learn how to rent carry deck cranes.
Today, you'll find carry deck cranes on a wide range of job sites. However, they're still somewhat new to equipment lineups. In fact, these machines are less than 40 years old. Carry deck cranes evolved from pick and carry cranes, which first entered the heavy equipment scene in 1980.
The Australian company Franna developed the first pick and carry crane. Founder Dave Francis used truck parts to build the first machine in this category. From there, his company Franna launched a popular line of pick and carry cranes. Although they're now sold under the Terex brand, Franna pick and carry cranes are still common in the construction industry.
In their early days, pick and carry cranes easily met the unique needs of job sites in Oceania. However, carry-deck cranes tackle tough jobs all over the world today. Their mix of features makes them in-demand machines on a variety of job sites. These machines can move materials and hoist supplies to extreme heights. Their small size makes them ideal for navigating tight spaces and handling precise tasks.
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Carry deck cranes require impressive engineering and advanced technology. Over the past few decades, a few industry leaders have patented the tech that drives these machines. Three United States patents cover most of the key features of carry deck cranes.
This 1980 patent lists Neil F. Lampson as the inventor. It also lists Riggers Manufacturing Co. as the assignee. This patent serves as the earliest reference to mobile cranes.
This patent covers a crane structure with a counterbalance feature. This machine also has an upright boom and a mobile base. The boom can pivot, and the counterweight keeps the machine upright. All of these aspects are still common in carry deck cranes today.
This 2003 patent application lists Daniel Davis as the inventor. It also lists Finning International, Inc., as the assignee. This patent serves as the earliest reference to a telehandler crane.
This patent covers a machine that has a telehandler frame and outriggers. The frame includes a boom and allows for 360-degree rotation. An operator can use a docking base to move the machine from afar. This remote function makes the machine more mobile and easier to use.
This 2016 patent lists Marvin May as the inventor. It centers on the technology that keeps mobile crane loads stable and under control. This patent covers pulleys and cables that control movements and prevent swinging.
This patent isn't unique to mobile cranes. However, it does apply to carry deck cranes. Since these models can move on wheels, they can benefit from the added stability.
Carry deck cranes can handle a wide range of tasks on job sites of all kinds. Since these machines can handle heavy loads weighing several tons, they can tackle jobs big or small.
While carry deck cranes are designed for outdoor use, they can also work in more constrained areas. Your crew can put them to work on a construction site or in a utility area. You can also use them in warehouses, plants, or fabrication facilities.
Like standard cranes, carry deck cranes are designed to lift materials and supplies into place. They can handle loads ranging from a few tons to over 30 tons. Many models have boom extensions that give them extra height and greater reach. Your crew can use them to lift materials over barriers or move supplies into place dozens of feet off the ground.
Carry deck cranes are known for their low profile and small size. In fact, most have footprints of just a few square feet. Their compact size allows them to do tasks on small job sites or in tight spaces on large job sites. They can fit almost anywhere, and they can easily move around obstacles. Their low profiles allow them to move under barriers or wires, too.
These mobile cranes also have wheels, which allow them to move across job sites. In most cases, carry deck cranes aren't ideal for moving supplies over long distances. They aren't a good choice for moving materials between job sites either. However, they can shift loads over short distances on a single job site.
This mobility makes carry deck cranes even handier. They can make your crew more productive, as one machine can do multiple jobs. Carry deck cranes can function as truck cranes and lifts all at once.
Unlike standard cranes, carry deck cranes don't require complex setups. Instead, your crew can put this type of equipment to work right away. After moving the machine into place and positioning the outriggers, your crew can start using a carry crane deck.
Since these machines first became essential equipment on a range of job sites, many companies have made both pick and carry cranes and carry deck cranes. Today, however, four companies remain the primary producers of these machines.
Broderson IC-400
After a few years in business, Broderson began producing carry deck cranes. These high-tech cranes are designed for construction, manufacturing, utility work, and other tough jobs. Today, the company makes one of the biggest lines of carry deck cranes. Whether you need a modest 2-ton model or a large 25-ton carry deck crane, Broderson has a machine for every job.
This Midwestern company prides itself on making machines that are simple to use and easy to operate. With their precise controls, they can tackle challenging tasks in tight spaces. These carry deck cranes also have a range of options and capacities to meet every job's requirements. Their low maintenance needs make them popular on job sites across the United States.
More than 40 years after its launch, Broderson still calls the farm country of Kansas home. Today, the company is based in Lenexa, Kansas. Broderson produces American-made machines and sells carry deck cranes across the nation.
Grove YB4409
Grove has produced heavy equipment since 1947. For more than 70 years, the company has made mobile hydraulic cranes that remain in high demand today. Across its product line, Grove equipment is known for its strength and reliability.
The company has also achieved many firsts in the industry. In 1968, Grove produced the first ever slewing rough terrain crane. In 1970, the company made the first trapezoidal boom. In 1994, Grove became the first in its class to receive the ISO 9001 quality assurance certification.
Over several decades, Grove has made technology a priority. The company has pioneered a high-tech suspension system known as MEGATRACK. Its MEGAFORM boom design and TWINLOCK boom system are also some of the most advanced in the industry. These features give users more power and options to get the job done.
Along with all-terrain and rough terrain cranes, Grove also makes a range of carry deck cranes. These machines come in a range of capacities from 8.5 to 20 tons.
In 2002, Manitowoc purchased Grove, which has two main manufacturing locations. Its facilities in Shady Grove, Pennsylvania, and Wilhelmshaven, Germany, produce and sell industrial cranes across North America and Europe.
Shuttlelift SCD25
Shuttlelift has been a key crane brand since 1958. The company's high-tech cranes are designed to do tough jobs easily. They're made to optimize performance, add flexibility, and increase precision.
Along with its other industrial cranes, Shuttlelift makes several types of carry deck cranes. These machines range in lifting capacity from 8.5 to 20 tons. Many of the models can work inside or outside. They also have telescoping booms, decks for materials, and other options. Manitowoc produces Shuttlelift industrial cranes and sells them around the globe.
Terex Pick & Carry
Terex Corporation has one of the longest legacies in the industry. This company acquired Franna, which first produced pick and carry cranes. Franna entered the heavy equipment scene in 1980 when founder Dave Francis launched the company named after a blend of his and his daughter's names.
Under the Franna brand, Francis built the first pick and carry crane. The company later build models in a range of sizes and capacities. From its early years, Franna has been a major brand in the Australian equipment market. For years, the cranes have been known for their versatility and ability to work on many types of job sites.
In 1999, Terex purchased Franna. Today, Terex-Franna remains one of the most popular makers of pick and carry cranes. From smaller models like the Terex AT-15-3 to larger machines like the Terex MAC 25-4, these pick and carry cranes can do a range of construction and utility jobs.
Terex is based in Brisbane, Australia. However, the company makes and sells machines around the world. Terex pick and carry cranes are dependable machines on job sites in the United States and beyond.
No two carry deck crane models are alike. From lifting capacity and gross weight to boom length and horsepower, these models all have unique specs. Browse some of the most popular models to find the right one for your next job.
The Broderson IC-20 is the smallest model this company makes. This light model has a gross weight of 6,380 lbs and can lift up to 2.5 tons. Its 4-foot width and tight turning radius make it ideal for working in small spaces.
This model's 15-foot boom can reach up to 27 feet and 9 inches. The boom rotates 90 degrees for extra reach. Controls are easy to use and understand, making this a popular model on small job sites.
This carry deck crane has a gross weight of 7,860 lbs and can lift up to 4 tons. Its 5-foot width makes it easy to use on small job sites. This model offers 360-degree boom rotation, making it easier than ever to use in tight spaces.
The Broderson IC-35's 19-foot boom can reach up to 33 feet. It also has a self-loading carry deck for easy loading and four outriggers for safety. The easy-to-use controls allow for precise picking and placement.
Broderson IC-40
The Broderson IC-40 has a gross weight of 8,920 lbs and can lift up to 4.5 tons. Its main boom reaches 19 feet, and it can extend up to 33 feet and 6 inches. The three-section boom rotates 360 degrees for streamlined moving and lifting.
Like other Broderson carry deck cranes in its class, this model's small size makes it ideal for job sites with tight spaces. It has a tight turning radius and smooth steering so it can easily get the job done.
This mid-size Broderson model has a gross weight of 16,750 lbs. It can support loads up to 9 tons, and its pick and carry capacity is just under 6 tons.
The Broderson IC-80 has a three-section, 30-foot boom that can extend up to 46 feet. Its 360-degree rotation ensures that it can reach and lift loads in any direction. This model's four-wheel steering allows it to turn easily in tight spaces. This mid-size model's low profile increases its ability to operate in constrained areas.
This carry deck crane takes the Broderson IC-80 to the next level. The Broderson IC-100 has a gross weight of 17,520 lbs and can lift loads up to 10 tons. Its carry deck capacity is 7 tons, while its pick and carry capacity is about 5.5 tons. This model's three-section boom can reach heights of up to 59 feet and 4 inches.
The Broderson IC-100 offers several advanced safety features. Both audible and visual signals warn the driver when the load exceeds the machine's capacity. The electronic level sensor keeps loads stable and warns the driver when it detects a safety issue.
The Broderson IC-200 boasts a gross weight of just over 15.5 tons and can lift loads up to 15 tons. Its 50-foot boom can extend up to 73 feet and rotate 360 degrees.
Despite its large capacity, this carry deck crane measures just under 8 feet in width and height. This low profile means the Broderson IC-200 can handle big jobs in small spaces. Also, its precise controls allow your crew to pick and place accurately. Drivers can quickly change between two- and four-wheel steering for added productivity.
This large carry deck crane has a gross weight of nearly 19 tons and can lift loads up to 18 tons. Its pick and carry capacity is just over 9 tons, and its carry deck capacity is 8.5 tons. This model's four-section, 50 ft boom can reach nearly 80 feet.
The Broderson IC-250's four outriggers work independently for safe operation. Sensors monitor and alert drivers to changes in outrigger position to keep your crew as safe as possible.
The largest Broderson model has a gross weight of 54,900 lbs. The IC-400 can lift up to 25 tons. Its carry deck capacity is 10 tons, and its pick and carry capacity is just over 12 tons. This model's 64.5-foot boom can reach up to 95 feet and 7 inches with extension.
Despite this model's size, its four-wheel steering still allows a tight turning radius. Its height of just under 10 feet and 8.5-foot width allows it to operate even on job sites with limited space. The Broderson IC-400 also has a power shift transmission for easy operation on any terrain.
Grove GCD15
This mid-size Grove carry deck crane has a gross weight of 25,223 lbs. The Grove GCD15 has a capacity of 15 tons, so it can lift a range of load sizes. This model's 50-foot boom reaches up to 69.5 feet. It has a 15-foot boom extension, making it ideal for job sites with added height.
The Grove GC15 offers three steering modes, making this model easy to use. The wide cab makes it comfortable, even during long, complex jobs. With its easy operation and extra room, this carry deck crane can improve your crew's productivity.
This large Grove carry deck crane has a gross weight of 45,465 lbs. This model can support heavy loads up to 25 tons, making it ideal for big jobs. The Grove GCD25 has a four-part, 71-foot boom that can reach up to 95 feet. For even more height, it has a 17-foot boom extension.
This large model offers ample flexibility. Its four outriggers are easy for your crew to configure, and the boom nose can pivot. Although the Grove GCD25 is large, its relatively light weight makes it easy to transport.
The Shuttlelift SCD15 has a gross weight of 25,223 lbs. This mid-size model can support loads weighing up to 15 tons. Its 50-foot boom can reach up to 69.5 feet. It has a 15-foot boom extension for added lift.
This carry deck crane offers extra comfort while making your crew more productive. The larger cab provides more space for drivers, and the streamlined controls make this model a breeze to operate.
Shuttlelift SCD25
The 45,465 lbs Shuttlelift SCD25 has a capacity of 25 tons. This large carry deck crane has a 71-foot, four-part boom that can lift loads up to 95 feet. Its boom extension measures 17 feet for added reach.
For added flexibility, this model's boom head easily pivots in four positions. The multiple outrigger positions make this model safe, even in challenging conditions. Its basic dashboard layout makes it easy for your crew to use.
The Terex AT-15-3 is the company's smallest pick and carry crane. This machine can lift loads up to 17 tons. Its boom measures 59 feet, and it can reach a maximum of 59 ft.
Like all Terex machines, the AT-15-3 is known for its reliability and ease of use. It doesn't need outriggers. Instead, it relies on an articulated frame for stability.
The Terex AT-22 can lift loads up to 24 tons. This mid-size machine's boom measures 59 feet. It can reach heights of just over 59.5 feet.
Advanced technology like the digital load readout helps your crew do jobs quickly and safely. The flexible steering allows the Terex AT-22 to turn and move even in tight areas.
Terex MAC 25-4
The Terex MAC 25-4 can handle loads up to 27 tons. Its boom is 60 feet long, and it can reach over 63 feet.
Its large capacity ensures that it can lift almost any load. Its high-speed capabilities allow it to navigate your job site quickly.
The Terex AT 40 is the company's biggest pick and carry crane. This machine can handle loads up to 44 tons. Its boom measures nearly 65 feet.
This advanced machine has cruise control for ease of use. The cabin offers air conditioning and several suspension modes for added comfort. This high-tech pick and carry crane also has GPS and a Bluetooth connection.
No matter the size of the job, you need to make sure you get the right machine. Checking specs can help narrow down your choices. If you're still weighing one or more models, reading carry deck crane reviews can help you decide. Consider the following four aspects when reading equipment reviews.
When you're looking for the right machine for the job, you already know the size and capacity you need. However, you don't always know which features you want until you find out what's possible. Reading reviews can be a smart way to learn about the features and benefits of various models and manufacturers.
Take the time to read reviews of features to get a better sense of your options. For instance, reviews reveal that Terex machines use articulated frames rather than outriggers for safety. Reviews also highlight the wide cabs that you'll find in all Grove machines and the simple controls popular with Broderson carry deck cranes.
When you rent a carry deck crane, you want to make sure it can do the job on time. After all, you can't afford a delay or down time when you're on a schedule. Carry deck crane reviews often highlight reliability issues so you'll know what to expect.
As you browse equipment reviews, watch for mentions of breakdowns and performance issues. You'll also want to look for reviews that touch on maintenance. After all, frequent tune-ups and daily maintenance can slow you down.
It doesn't matter whether you plan to rent for a day, a month, or longer. You need to know that the equipment can stand up to any challenges the job presents.
When reading reviews, look for mentions of wear and tear. Focusing on this topic will give you a sense of the machine's durability. It will also help you decide if the carry deck crane you're considering can handle the terrain and conditions present at your job site.
Unless your project has an unlimited budget, you need to know that the equipment you rent offers value. In most cases, you'll want to balance crane rental cost with the amount of work the machine can do.
To assess value, check reviews to find out if contractors think they got their money's worth from the rental. Overall satisfaction with a carry deck crane model usually reveals that renters received the value they expected from the machine.
Control Panel on the Broderson IC-400
Carry deck cranes can help your crew move and lift heavy loads safely. However, site issues and equipment problems can risk safety. Before your crew uses carry deck cranes on a job site, make sure your team knows what to expect. Make them aware of a few common hazards.
Loads colliding with workers are the most common cause of death related to carry deck cranes. Collisions are easy to prevent as long as your crew stays aware on the job. The crane operator should know crew members' exact locations when they assist with a job. Other workers should know to stay clear of the crane when it is in use.
All carry deck cranes are made to reach certain heights and angles. Pushing a mobile crane beyond these limits can cause the machine to fail. It may also lead to damage or injury. All new carry deck cranes have boom hoist limiting devices. However, your crane operator should also know the hoisting limits of the machine to avoid problems or harm.
Like any lift, carry deck cranes can come into contact with live power lines. If it does touch a live wire, it can cause electrocution. To prevent injury or death, your crew should know where wires are and how to avoid them on any job site.
Assembling and taking down carry deck cranes can easily put your crew in danger. Before starting this task, make sure your crew knows how to do it safely. They should follow manufacturer instructions to avoid injury. A competent person should direct the job and walk your crew through the process in advance. Your team should know where to stand, when to remove pins, and how to use blocking.
Inadequate rigging is one of the most common causes of crane incidents. Rigging issues can cause loads to slip or cranes to overturn. To avoid these issues, make sure you have a qualified rigger on your crew. This person should manage any rigging tasks and be able to solve any problems that arise.
Even the smallest carry deck crane can cause serious injury if it overturns. To keep equipment upright, always use the safety features. Place outriggers carefully before using any mobile crane. Assess the condition of the ground below, too. If the ground can't support the machine, it can give way and cause the carry deck crane to overturn.
Every carry deck crane has a firm load capacity. If your crew attempts to lift a load that's too large, the crane can fail or tip. Before lifting a load, confirm the weight and the lifting method. Many carry deck cranes have different weight limits based on the process you use to lift. Make sure the operator recognizes and responds to overweight warning signals to keep your crew safe.
Collapsing booms can lead to injury or death. In some cases, they can damage structures and cause additional harm to your crew as they buckle. Adding too much weight to the load is one of the most common ways to cause the boom to collapse. Always make sure the machine is rated to lift the load you need to move before doing the job.
Carry deck crane operators can slip and fall when climbing up or down the machine. To avoid injury, make sure they use steps and handholds carefully. Your crew can also slip if you use a carry deck crane to hoist them. To prevent falls, always use a platform designed for workers. Make sure your crew knows how and when to use guardrails for balance.
When using carry deck cranes on a job site, you should always follow basic safety guidelines. For construction managers, it's important to make sure your crew knows how to avoid accidents. Confirm that you're following safety rules from the Occupational Safety and Health Administration (OSHA).
Any training program you choose should also have accreditation. Look for training approved by the American National Standards Institute or the National Commission for Certifying Agencies. In addition, an effective training program should include these eight essential areas.
Crane operators must complete basic carry deck crane training before using one of these machines on the job. Training should cover how carry deck cranes pick up and hoist loads. It should also include the boom extension process.
Some carry deck crane makers offer virtual training sessions. These digital programs can help operators understand the basics of working a carry deck crane. However, training should also include on-site practice with a carry deck crane. Completing two types of training can help your crew become experts at using these machines.
Basic knowledge of how to control a carry deck crane is important for any operator. However, crane operators should also know how to use the exact model you choose to rent. After all, every model is different.
Before using a carry deck crane, operators should read the manual and get to know the controls. They should locate all essential controls and get familiar with the dashboard. As a site manager, you should allow crane operators to test and practice with the machine before starting a job.
All heavy equipment needs routine checks and inspections. Training sessions should cover inspections and tune-ups for carry deck cranes.
Operators should learn how to inspect carry deck cranes before each shift. They should learn how to do monthly maintenance checks. Operators should also learn how to inspect carry deck cranes before assembly and after disassembly.
If they spot a safety issue at any point, they should know how to report it quickly. They should also know what steps to take before using the equipment again.
Carry deck crane operators seldom work alone. Instead, they work closely with riggers and signal persons. During a training program, they should learn what each crew member does and how to work together.
Operators should learn the basics of rigging so they can spot safety issues. They should also learn key signals and how to respond to the signal person.
Workers must complete training before using carry deck cranes. OSHA doesn't offer training directly. However, any training session you choose should focus on OSHA guidelines.
On a job site, carry deck crane operators are responsible for moving loads safely. To do this job well, they must learn how to plan lifts and calculate loads.
Training programs should help operators learn the basics of lift planning. They should understand how to plan the path of a lift and how to choose the right sling. They should also learn how to identify obstacles and how to position for safe load movement.
During training, operators should also learn how to calculate loads. They should know the load charts for the machine and understand load limits.
All carry deck cranes have a range of safety features. An effective training program should cover all safety features and help operators know when and where to use them.
Operators should learn how outriggers work and when to use these features. They should also practice positioning the outriggers before using them on a job site.
Operators should learn the warning signals and alerts for the machine they'll be using, too. They should know where to spot the alerts on the dashboard. They should also know how to react to audio warning signals. After an alert, operators should know how to solve problems to keep the crew and the job site safe.
Training sessions should be designed to help operators use carry deck cranes safely. However, not every task goes as planned. That's why training session should also help operators learn how to solve problems and avoid safety issues.
After completing training, operators should know how to solve common problems with carry deck cranes. They should know how to work with load limits and how to fix a hoisting issue. They should also know how to identify hazards and when to stop work to prevent an incident.
Every job site needs a safety plan that shows hazards and work areas. During training sessions, carry deck crane operators should have access to this plan to help them understand possible safety issues. Operators should use the plan to devise safe routes through the site and to assess unsafe areas.
In some cases, operators may need to work with site managers to make updates to the site safety plan. This is especially true if operators need to shift work areas or block off sections for dedicated tasks.
Choosing a carry deck crane model and making plans for training are key tasks to do before you rent. Yet even after making these decisions, you might still have questions. Take a look at some common questions to get answers about renting carry deck cranes.
When Can I Rent a Carry Deck Crane?
Scheduling a job in advance? You can almost always start your rental exactly when you need it. Planning at the last minute? You may be able to start your rental as early as the next business day. Don't wait to ask your Rental Coordinator about availability in your area.
How Long Can I Rent a Carry Deck Crane?
BigRentz offers a wide range of rental periods. For a quick job, you can rent a carry deck crane for a single day or an eight-hour shift. For a mid-range job, rent for a week, or five eight-hour shifts over seven days. For a longer job, rent for a month. When you opt for a month, the rental period includes 20 eight-hour shifts over 28 days.
If you're planning a long-term project, BigRentz can work with your timeframe. Don't hesitate to ask your Rental Coordinator about multi-month rentals to get the machine you need when you need it.
Where Can I Rent a Carry Deck Crane?
BigRentz has over 8,500 locations across the United States. That means finding the right model in your area couldn't be easier. Rent one for a construction site on the East Coast or for utility work on the West Coast. No matter where you need a carry deck crane, BigRentz can arrange transportation.
Do I Need Insurance to Rent a Carry Deck Crane?
You need insurance for most carry deck crane rental. BigRentz usually requires insurance when you rent a machine over 8 tons.
Do I Have to Do Maintenance When I Rent a Carry Deck Crane?
You can rely on BigRentz to handle crane service and tune-ups during the rental period. For a routine tune-up, contact your Rental Coordinator to plan a time in advance. For urgent maintenance, contact your Rental Coordinator for help.
To streamline tuneups, always start the workday by inspecting your rental equipment. This practice will help you find issues before they become urgent. It will also help you keep your team safe on the job. If you notice any problems, call your Rental Coordinator for next steps.
What Are the Advantages of a Carry Deck Crane Rental?
If you're choosing between renting and buying equipment, the former could offer many benefits. Take a look at a few of the biggest advantages of renting:
Whether you need to rent one or many carry deck cranes, you have all the information you need to make the right choice. From 2.5- to 30-ton machines, BigRentz has the carry deck crane you need to do the job right the first time.
No matter how long you need to rent, BigRentz can work with you. With the right equipment on your job site, you can keep your project schedule running smoothly and on time.
